Alfa Laval introduces AI-powered monitoring system for hygienic processing equipment
Alfa Laval has launched Clariot™, an artificial intelligence-based condition monitoring solution specifically engineered for hygienic process equipment. The system combines advanced sensor technology with predictive analytics to enhance operational efficiency and prevent unplanned downtime in food production.
Industry-intelligent detection capabilities
The Clariot platform utilises machine learning algorithms to identify root causes of equipment failures across process, installation, and mechanical parameters. Built upon data from over 3,000 existing monitoring units worldwide, the system provides continuous surveillance of pumps and rotating equipment including agitators.
“We developed Clariot based on our extensive experience from more than 3,000 condition monitoring units already operating worldwide,” explained Torsten Pedersen, Commercial Head Condition Monitoring at Alfa Laval Fluid Handling. “With new hardware and software, we can now offer a complete digital handshake, tailored for use in demanding hygienic processes.”
Addressing critical operational losses
Unplanned equipment failures represent substantial financial impacts across manufacturing sectors, with industry-wide losses reaching billions of euros annually. The cascading effects include production delays, product waste, additional cleaning requirements, and potential machinery damage.
“In a world where every drop and every man-hour count, our customers increasingly seek solutions that improve uptime and productivity, while reducing resource waste,” said Pedersen. “This is where Clariot makes a difference, helping manufacturers in hygienic industries prevent failures and run at full capacity without unnecessary interruptions.”
Technical architecture and deployment
The Clariot system comprises three integrated components: the Clariot VX sensor, designed specifically for wet production environments; the Clariot Connect gateway; and cloud-based analytics software. This configuration enables real-time monitoring whilst maintaining cybersecurity compliance with IEC 62443-3-3 SL1 standards through standalone operation.
The VX sensor represents a significant engineering advancement, being the only market solution specifically designed for hygienic applications with multiple changeover capabilities. Pre-installation on selected Alfa Laval pump models is available, with potential warranty extensions when equipment monitoring and servicing follow manufacturer recommendations.
Economic impact and scalability
Economic analysis demonstrates compelling returns on investment. In facilities operating 50 pumps, preventing just one unplanned stoppage per quarter can avoid annual losses up to €80,000, whilst the Clariot implementation costs less than one-tenth of this potential loss scenario.
“We firmly believe that predictive maintenance is the future of manufacturing, enabled by sensor data, AI-driven insights and digital connectivity,” said Pedersen. The platform’s scalable architecture supports seamless deployment across multiple sites with cross-factory benchmarking capabilities.
For more information, visit: www.alfalaval.com/clariot
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