StePac’s lean, automated Modified Atmosphere Packaging (MAP) solutions gained rave reviews among Chilean cherry packers and exporters especially during the recent China cherry export season ahead of the recent Chinese New Year celebrations. The novel packaging formats have proven instrumental in helping the packers make the transition from manual to faster and more efficient automatized processes to counter labour shortage hurdles.
In response to the boom in Cherry exports from Chile to China and the rest of Asia, Chilean packers are using StePac’s novel, lean Xflow proprietary films inbuilt with properties specifically tailored for automated bulk-packaging and long-term storage and shipment of cherries. Packers proclaim Xflow has drastically lowered the dependency on labour and has enhanced food safety by minimizing handling during the packing process. Beyond the boost in operational efficiency, the packaging represents a considerable reduction in plastic packaging and stakeholders are enjoying the benefits of MAP technology, specifically the extension of product shelf life, reduction in food waste and lowered shipping costs associated with sea freight.
The fresh produce packaging innovators have been working with Chilean distributor Empack to diversify its portfolio of bulk and retail packaging to meet the evolving logistical needs for this high-demand fruit and to preserve its full freshness, flavor and nutritional value on its journey from Chile to Chinese consumers which can take 35 days.
Less plastic
The versatile film is especially suited to 2.5kg and 5kg packages and is easily adapted to automatic fillers and packaging lines, allowing for reduced handling and thus significantly less manpower. The lean film also effectively reduces plastic consumption by up to 40%. This product was successfully used by more than a dozen exporters of cherries during the 2021/22 Chilean cherry season.
“The exponential growth in cherry exports, coupled with major labour shortages, created major challenges for Chilean cherry packing houses, calling for more sophisticated packing operations to accommodate both jump in volume and the short and intensive packing season for cherries,” explained Gary Ward, Ph.D., Business Development Manager for StePac.
With more than 44,000 hectares (almost 110,000 acres) of land dedicated to cherry cultivation yielding more than 300,000 tons in annual cherry exports, Chile is the leading global exporter of cherries and is on a trajectory for further year-to-year growth. More than 95% of cherries grown in Chile are exported to the Far East, mainly China, with the bulk of shipments timed to arrive in time for the Chinese New Year. Cherries are considered an ideal gift for the Chinese New Year, as their red colour and round shape represent fortune, prosperity, and eternity in Chinese tradition.
Xgo resealable lidding film makes waves in e-Commerce
Meanwhile in China, StePac’s Xgo resealable top-seal/lidding film has been making waves in the e-Commerce and retail sectors since the last Chilean cherry season.
“This attractive, functional retail packaging solution was designed to take the value of StePac’s MAP technology all the way to the consumer and has been eagerly embraced by our customers in China,” said Guillermo Perez, category manager for Empack. “We currently supply 20 Chilean exporters cherry punnets sealed with personalized printed-lidding films that house smaller 500g-2kg cherry volumes for the Chinese retail sector.”
Xgo’s advanced, lightweight top seal is infused with StePac’s MAP life-extension properties. That preservation activity is regenerated each time the label is resealed, making it ideal for multiple cherry servings. The films can also be easily integrated into automated cherry packing lines and save the need for repacking in China.
“The two novel products have garnered excellent feedback from our Chilean partners. They have reported up to 50% reduction in labour costs associated with sealing, while the customers in China welcomed the boost in customer experience owed to the new lidding film,” said Ward. “We found a strong partner in Empack, who massively invested in flowpack and topseal machinery to propel the smooth transition to automation and to support customers that don’t have their own. Based on these unqualified successes, we are eyeing the northern hemisphere cherry market and expect our products to be adopted widely there in the forthcoming season.”
- StePac’s full line of advanced MAP products will be showcased at the upcoming Fruit Logistica 2022 in Berlin, April 5-7.
- For more information, visit: www.StePac.com
Codex Alimentarius adopts processes of bioconversion, fermentation for production of Reb M into its guidelines
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Refining omega-3 oils for quality, purity and taste
, /in Featured Articles /by panglobalOmega-3 fatty acids have several positive effects on the immune system. With more and more consumers seeking an alternative to fish, high-quality vegetable- and microalgae-derived oils are becoming increasingly popular. Nutriswiss, the Swiss market leader in the field of refining specialty and organic edible oils, has established gentle processes that deliver superior-quality oils with a […]
Researchers develop ecological coating for bananas
, /in Featured Articles /by panglobalPlastic packaging in grocery stores protects fruits and vegetables from spoilage, but also creates significant amounts of waste. Together with the retailer Lidl Switzerland, Empa researchers have now developed a protective cover for fruit and vegetables based on renewable raw materials. For this project, Lidl chose Empa as a partner because Empa had decades of […]
Fooditive develops food industry’s first vegan casein using fermentation
, /in Featured Articles /by panglobalThe Dutch plant-based ingredient manufacturer, Fooditive Group, aims to change the opinion toward GMO foods through its innovative ingredients. After great success with its upcycled natural sweetener, the company is now expanding to animal-free dairy proteins.
Nestlé to improve livelihoods of cocoa-farming families with new income accelerator programme
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Headspace sampling using HiSorb high-capacity sorptive extraction for flavour profiling of foods and beverages
, /in Featured Articles /by panglobalSummary This study demonstrates the performance of HiSorb™ high-capacity sorptive extraction probes for flavour profiling of two samples – cider and potato snacks (crisps) – contrasting the unflavoured product with those that have had flavourings added. HiSorb is a solvent-free technique utilising a high- capacity sorptive phase to ensure good extraction efficiency and is readily […]
Working with an extruder means creating something new every day
, /in Featured Articles /by panglobalControl colour, shape, texture and nutrition Meat alternatives, crunchy snacks and high-protein baked goods are the on-trend applications of the moment. Each of these products and the processes involved in producing them imposes different demands on the extruded source material to achieve an optimal end product. The Crespel & Deiters Group is therefore investing in […]
Study demonstrates BENEO’s ingredients suit personalised nutrition
, /in E-News /by panglobalA study [i] published recentlty in Frontiers of Nutrition conducted by Perfood, Germany, in collaboration with the University of Lübeck, Germany, demonstrates that BENEO ingredients support a personalised nutrition approach. BENEO’s first citizen science study conducted under real-life conditions further confirms the health benefits of BENEO’s slow-release carbohydrate Palatinose™ and the prebiotic fibre Orafti®Synergy1 [ii]. The results show that both ingredients improve blood glucose control and that the latter also beneficially modulates gut microbiota through a significant increase in beneficial bifidobacteria.
This is the first study of its kind to investigate the effects of a BENEO diet combining Palatinose™ and Orafti Synergy1 in healthy adults in a real-life situation using the citizen science approach. Instead of controlled conditions where all participants eat and drink in a strict and well-controlled manner during the trial, participants in this study consumed BENEO’s ingredients in addition to their normal diet. The effects observed were robust even in such a very heterogenous population and not overruled by the habitual diet and usual lifestyle.
Palatinose (isomaltulose) is the only fully digestible and slow-release carbohydrate (disaccharide), providing standard carbohydrate energy (4 kcal/g) and a low glycaemic response (GI32).
Palatinose ©BENEO
Orafti Synergy1 (oligofructose-enriched inulin) is a unique composition of inulin and oligofructose. It is a dietary fibre and at the same time a scientifically proven prebiotic, confirmed by International Scientific Association for Pro- and Prebiotics (ISAPP). Chicory root fibres are not digested by human enzymes and are thereby unavailable for glucose release into the blood stream meaning their consumption does not raise blood glucose levels. In the colon they are fully and selectively fermented by beneficial bacteria. As proven prebiotics, their intake is associated with several health benefits.
Two dietary interventions
Two dietary interventions were included in the study, targeting the support of blood glucose management, as well as the gut microbiota by increasing the beneficial bacteria (Bifidobacteria). The participants took part in a test phase over 14 days during which, in addition to the habitual diets, over three days they consumed drinks with either 30 g sucrose or 30 g Palatinose twice a day (for breakfast and lunch together with the habitual meal). Orafti Synergy1 (10g/d) was added to their usual dinner for 11 days. Continuous blood glucose monitoring (CGM) was applied to evaluate the blood glucose response throughout, with stool samples collected at the beginning and end of the test phase and analysed using a gut microbiome RNA sequencing technique to measure the compositional changes of the gut microbiota.
The findings highlight the added value of BENEO’s ingredients for everyday life through various applications. When added to the individual diet, beneficial effects that were previously shown in controlled clinical studies could also be demonstrated in an habitual diet situation. In comparison to sucrose, Palatinose showed a lower blood glucose response, a lower and more balanced blood glucose profile for the day, plus a slow release and sustained glucose supply. The positive effects of Orafti Synergy1 supplementation were also demonstrated in this real-life situation through a significant increase in beneficial bifidobacteria and a significant decrease in glycaemic variability over time. The decrease in glycaemic variability over time was irrespective of the carbohydrate consumed and therefore is a beneficial effect that can be regarded as synergistic to the Palatinose related effects on blood glucose management. These latest findings demonstrate that the combination of Palatinose and Orafti Synergy1, independently of each other, supports blood glucose management for improved metabolic health. Therefore, incorporating these functional ingredients as part of a healthy diet can improve the diet quality, also in the context of personalised nutrition, and contribute to overall better health.
Real life
Anke Sentko, Vice President Regulatory Affairs & Nutrition Communication at BENEO comments: “For the first time, the health benefits of our ingredients that have already been proven in numerous clinical studies under controlled circumstances, are now confirmed in complex real-life situations. These recent study results show that food choices matter and demonstrate how functional ingredients can help to support health. The study design also demonstrates that both BENEO’s Palatinose and Orafti Synergy1 deliver health benefits in the context of personalised nutrition by addressing individual dietary needs, a diet approach that is appreciated by more and more consumers when it comes to topics such as weight management and ensuring a healthy body and mind.
“Furthermore, the demonstration of the synergetic effect of the two ingredients related to the decrease in glycaemic variability over time was particularly exciting for us: it finally confirms that microbiota composition and blood sugar management are closely interrelated. Therefore BENEO’s functional ingredients Palatinose and Orafti Synergy1 offer a holistic approach.”
References
i. Kordowski A, Künstner A, Schweitzer L, et. al. (2022) PalatinoseTM (Isomaltulose) and Prebiotic Inulin-Type Fructans Have Beneficial Effects on Glycemic Response and Gut Microbiota Composition in Healthy Volunteers – A Real-Life, Retrospective Study of a Cohort That Participated in a Digital Nutrition Program. Frontiers in Nutrition 9 (7 March 2022). doi: https://doi.org10.3389/fnut.2022.829933
ii. Orafti®Synergy1 is an oligofructose‐inulin combination containing shorter chain inulin (oligofructose DP < 10) and longer chain inulin (inulin DP ≥ 10) in an approximate 50:50 ratio ± 10% each. Beneo‐Orafti, Tienen, Belgium
Puratos and ReGrained collaborate to provide upcycled solutions for the bakery industry
, /in E-News /by panglobalPuratos and ReGrained have established a partnership to provide upcycled solutions for the commercial baking industry through an exclusive collaboration and supply agreement. With their complimentary areas of expertise, ReGrained and Puratos are well-positioned to offer ‘sustainable’ solutions that are increasingly in demand in the food industry.
ReGrained’s Upcycled Food Lab is a leading innovation platform for upcycled product development. ReGrained SuperGrain+, its first certified upcycled ingredient derived from brewer’s spent grain, delivers a minimum of 3.5-times the dietary fibre and 2-times the plant protein of whole grain flours while lowering net carbs. The international group Puratos brings an unparalleled depth of global expertise in natural fermentation, health and wellbeing, enzyme-based technologies, and consumer insights. Together, they share a customer-centric and agile approach for creating scalable and highly marketable baked goods.
Regrained’s SuperGrain+
Bakery is big business in the United States. The industry exceeded $55 billion in 2020 and is projected to grow at a CAGR of 4.8% by 2027. Consumer tastes and expectations for baked goods are rapidly shifting to more healthy, low-carb and high-fibre options in convenient formats. Concurrently, 42% of consumers report an increased awareness of the environmental impact their food choices represent, while consumer consciousness of the positive impact food waste mitigation has on the climate crisis has grown 71% since 2019.
“This partnership offers powerful tools for the commercial baking industry to unlock the upcycled food opportunity at scale,” said Dan Kurzrock, Founder & CEO of ReGrained. “Together we can bring clean, elevated nutrition, superb flavour and real sustainability to some of human civilization’s most time-honored food traditions.”
Michael Gleason, Product Manager of Bakery for Puratos USA, said: “Puratos aims to be the most reliable partner in innovation for the baked goods and chocolate market, which is why we invest so heavily in research and development. We’re committed to helping the next generation create a better and healthier world for all. ReGrained’s leadership in upcycled food innovation is a great fit with our strategic mission.”
StePac’s automated modified atmosphere packaging boosts Chile’s cherry exports to China
, /in Product news /by panglobalStePac’s lean, automated Modified Atmosphere Packaging (MAP) solutions gained rave reviews among Chilean cherry packers and exporters especially during the recent China cherry export season ahead of the recent Chinese New Year celebrations. The novel packaging formats have proven instrumental in helping the packers make the transition from manual to faster and more efficient automatized processes to counter labour shortage hurdles.
In response to the boom in Cherry exports from Chile to China and the rest of Asia, Chilean packers are using StePac’s novel, lean Xflow proprietary films inbuilt with properties specifically tailored for automated bulk-packaging and long-term storage and shipment of cherries. Packers proclaim Xflow has drastically lowered the dependency on labour and has enhanced food safety by minimizing handling during the packing process. Beyond the boost in operational efficiency, the packaging represents a considerable reduction in plastic packaging and stakeholders are enjoying the benefits of MAP technology, specifically the extension of product shelf life, reduction in food waste and lowered shipping costs associated with sea freight.
The fresh produce packaging innovators have been working with Chilean distributor Empack to diversify its portfolio of bulk and retail packaging to meet the evolving logistical needs for this high-demand fruit and to preserve its full freshness, flavor and nutritional value on its journey from Chile to Chinese consumers which can take 35 days.
Less plastic
The versatile film is especially suited to 2.5kg and 5kg packages and is easily adapted to automatic fillers and packaging lines, allowing for reduced handling and thus significantly less manpower. The lean film also effectively reduces plastic consumption by up to 40%. This product was successfully used by more than a dozen exporters of cherries during the 2021/22 Chilean cherry season.
“The exponential growth in cherry exports, coupled with major labour shortages, created major challenges for Chilean cherry packing houses, calling for more sophisticated packing operations to accommodate both jump in volume and the short and intensive packing season for cherries,” explained Gary Ward, Ph.D., Business Development Manager for StePac.
With more than 44,000 hectares (almost 110,000 acres) of land dedicated to cherry cultivation yielding more than 300,000 tons in annual cherry exports, Chile is the leading global exporter of cherries and is on a trajectory for further year-to-year growth. More than 95% of cherries grown in Chile are exported to the Far East, mainly China, with the bulk of shipments timed to arrive in time for the Chinese New Year. Cherries are considered an ideal gift for the Chinese New Year, as their red colour and round shape represent fortune, prosperity, and eternity in Chinese tradition.
Xgo resealable lidding film makes waves in e-Commerce
Meanwhile in China, StePac’s Xgo resealable top-seal/lidding film has been making waves in the e-Commerce and retail sectors since the last Chilean cherry season.
“This attractive, functional retail packaging solution was designed to take the value of StePac’s MAP technology all the way to the consumer and has been eagerly embraced by our customers in China,” said Guillermo Perez, category manager for Empack. “We currently supply 20 Chilean exporters cherry punnets sealed with personalized printed-lidding films that house smaller 500g-2kg cherry volumes for the Chinese retail sector.”
Xgo’s advanced, lightweight top seal is infused with StePac’s MAP life-extension properties. That preservation activity is regenerated each time the label is resealed, making it ideal for multiple cherry servings. The films can also be easily integrated into automated cherry packing lines and save the need for repacking in China.
“The two novel products have garnered excellent feedback from our Chilean partners. They have reported up to 50% reduction in labour costs associated with sealing, while the customers in China welcomed the boost in customer experience owed to the new lidding film,” said Ward. “We found a strong partner in Empack, who massively invested in flowpack and topseal machinery to propel the smooth transition to automation and to support customers that don’t have their own. Based on these unqualified successes, we are eyeing the northern hemisphere cherry market and expect our products to be adopted widely there in the forthcoming season.”