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Archive for category: Product news

Products News

3D Stevia Sweetener

, 20 August 2020/in Product news /by 3wmedia

Liteez
Liteez is a new, 3D stevia sweetener for hot drinks. This “free-from” meringue sweet addresses the growing demand for sugar reduction in beverages. The patent-pending vegan meringue sweet is a completely plant-based treat. It is free from any allergens, such as eggs, gluten, lactose, or nuts, and contains just a few simple ingredients, including prebiotic fibres that build sweetness, act as a bulking agent, and function as a nutraceutical. Liteez is an easy-to-use sugar replacer that doubles as a sweet treat. It can be eaten as a treat when drinking tea or coffee or, if sweetness is needed in the drink, it can be stirred right in, completely dissolving in about half a minute. While the Liteez sweetener delivery system can be formulated with different types of sweeteners, using stevia posed a challenge since the acidity and isoelectric point of the mixture changes completely relative to using other high-intensity sweeteners, such as sucralose. The delicate balance between a foam that sets firm yet is soluble enough to dissolve in a hot drink was, however, attained. Because Liteez contains mostly fibre, the aftertaste of stevia also was able to be effectively masked.

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Alternative emulsifier for chocolate and cocoa products

, 20 August 2020/in Product news /by 3wmedia

Sunflower lecithin
Demand for sunflower lecithin is rising and is most marked in chocolate confectionery and bakery products. From 2010-2011 the amount of sunflower lecithin used in chocolate confectionery increased by more than 60% – a growth rate which is forecast to continue in 2012. It is natural, safe, allergen-free and eco-friendly, and provides an alternative to soy-based products. Cargill Cocoa & Chocolate has sunflower lecithin available as an alternative emulsifier across all product lines from cocoa powder to chocolate, including coatings and fillings. The product has produced by Cargill Cocoa & Chocolate and Cargill Texturizing Solutions combining their knowledge and expertise to provide customers with a safe product backed by comprehensive support.
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Approved bread volume method for fast and accurate analysis

, 20 August 2020/in Product news /by 3wmedia

A new method for determining bread volume was approved by the American Association of Cereal Chemists – International (AACCI). The method employs the BVM laser topography-based analyser from Perten. The method was assessed by a collaborative study conducted by the AACCI Physical Testing Methods Technical Committee. The method demonstrated acceptable precision for samples with volumes ranging from 200 to 2800 mL. Results were similar to volumes determined by reference water displacement analysis. The BVM method is objective, contact-free, rapid, and simple to perform, making it well suited to the requirements of the milling and baking industries. It serves as a replacement method to the laborious and less accurate seed displacement tests in current use at many test bake labs and commercial bakeries.  Additionally, the BVM volume analyser measures loaf dimensions and archives the results – including a 3D, rotatable image. The archived data and images can be used for further analysis, production quality control, and audit trails. The method has been approved as AACCI Approved Method 10-14.01.

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Automatic inspection system

, 20 August 2020/in Product news /by 3wmedia

Thanks to its high-resolution and height-adjustable line scanners as well as its powerful image processing, the I 410 model from Multivac Marking & Inspection ensures that reliable marking and quality inspection from above and below is achieved. The space-saving inspection system can be used flexibly as a stand-alone solution at the end of a packaging machine or it can be integrated seamlessly into a line.
The areas of use for the I 410 range from completeness checks on the packs, through to presence and position inspection of the labels, and right up to checking the print – and this includes pattern and character recognition, character verification and inspection of legibility and codes. The progressive image-capturing technology enables extremely good images in high resolution to be transmitted and verified even at the highest speeds within the packaging procedure.
The I 410 is designed in the Multivac Hygienic Design for use in the food industry, and it is equipped with a separate transport conveyor. The packs can either be fed in manually or transferred from an upstream transport unit. Since a motorized ejection device ensures that reject packs are ejected consistently, compressed air is not required to operate the inspection system.
The system is operated simply and reliably via the Multivac HMI 2.0. Where the unit is installed in a packaging line, it is controlled centrally via the control terminal of the packaging machine, and all processes can be controlled intuitively on the 12 inch LCD touchscreen. Multivac Line Control ensures that efficient line integration is achieved, and it enables product changes to be carried out very quickly since the setting parameters for the particular product are saved in the recipe. The inspection results are also transferred to the line-motion control of the Multivac machine, so that packs detected as rejects can be tracked and then reliably ejected from the line. This ensures that only faultless packs reach the retail outlets.
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Beta-glucans in beverages to reduce cholesterol levels

, 20 August 2020/in Product news /by 3wmedia

Beverages
A clinically proven health benefit is one
of the strongest value elements in the functional beverage market. One of the most pressing global health concerns today is high cholesterol, withn its associations with cardivascular diseases. In the past a cholesterol-lowering benefit was difficult or impossible to deliver in non-dairy beverages.
For many people, elevated cholesterol can be lowered by changes in diet and lifestyle, reducing the risk of heart disease. The most important common-sense dietary measure to lower cholesterol is reducing the amount of dietary saturated fat we consume, but we can also reduce cholesterol by increasing our intake of certain foods.

Beta-glucan: a plant-sourced cholesterol reducer

One proven cholesterol-reducing agent in food is beta-glucan. It is classified as water-soluble dietary fibre, and occurs in cereal grains such as barley and oats. The exact mechanism by which beta-glucan soluble fibre reduces cholesterol has not been identified, but the following are some of the possible mechanisms of action which have been put forward.

• Inhibition of  intrinsic cholesterol production
As a result of fermentation in the large intestine, short-chain fatty acids are produced. Via some sort of feed-back mechanism, these may, decrease intrinsic cholesterol production in the liver.
• Decrease in intestinal absorption
Beta-glucan may lead to an increase in viscosity in the intestine, This in turn could  decreases the absorption of dietary fat and cholesterol from the gut
• Increase excretion
Beta-glucans may bind bile acids in the small intestine, thus increasing excretion of cholesterol.

Barley betafibre: delivering the benefits

The concentration of beta-glucan in cereal grains is low, and is generally around 4-10 percent. This means that it is difficult to consume sufficient quantities of cereal grains to ensure that the intake of beta-glucan is sufficient to deliver a cholesterol-lowering benefit. Ideally what’s needed instead is a form of beta-glucan which enables a sufficient amount to be consumed more easily. This is the rationale behind the development of the Barliv barley betafiber product from Cargill.The product is made using a proprietary technology and displays a lower viscosity in food applications as compared to oat beta-glucan and to other barley beta-glucan products in the marketplace. Its bland flavour, neutral mouthfeel and zero colour impact, make it easy to incorporate into new and existing food formulations.

Beverages are the ideal way to deliver a cholesterol-lowering benefit. However, until now, outside of the dairy beverages sector, it has not been possible to develop acceptable products that can be effective in lowering cholesterol. The main reason for this has been the high viscosity or other significant organoleptic characteristics of traditional cholesterol lowering ingredients (e.g. oat beta-glucan) at effective dosage levels. But with the arrival of Barlív barley betafiber, new options open up for the development of acceptable cholesterol-reducing non-dairy beverages. The beta-glucan blends easily and doesn’t clump; it is completely soluble; it is stable in low pH beverages; and it is thermally stable in UHT and extrusion processes.

The proven health benefits
The most important attribute of Barlív barley betafiber is the fact that its health benefits are clinically proven. A recent clinical study showed that three grams per day significantly decreased LDL cholesterol among subjects with moderately elevated blood cholesterol levels, when consumed as part of a diet that was low in saturated fat [1]. Food products containing barley betafiber are therefore an effective option for maintaining healthy blood cholesterol levels. Emerging research indicates that the fibre may also have the potential for other health benefits in the areas of blood sugar and satiety. Increasing amounts of epidemiological evidence suggest that diets rich in cereal fibre and foods with low glycaemic index may help maintain healthy blood sugar levels [2]. Finally, research also suggests that diets rich in fibre may aid in weight management by promoting satiety at lower levels of calorie and fat intake [3].

Under current EC health claim regulations, food manufacturers can claim that products containing the barley fibre may help to maintain a healthy cholesterol level, thus contributing to heart health. However claims over and above this, implying a reduction in the risk of cardiovascular disease, would require special submission and approval.

The fact that the product is derived from barley also gives a high degree of reassurance for label-conscious consumers, and offers a genuine benefit to consumers by helping them improve their everyday diets as part of a healthy lifestyle.

References
1. Keenan JM et al. British Journal of Nutrition 2007;97(6):1162-1168.
2. Barclay AW et al. American Journal of Clinical Nutrition 2008;87(3):627-637.
3. NIH, 1994: http://www.nhlbi.nih.gov/health/prof/heart/hbp/hbpdiab.txt

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Book review: Microbiology Handbook Dairy Products 3rd edition

, 20 August 2020/in Product news /by 3wmedia

Microorganisms
Microorganisms
Pub. by Leatherhead Food International, 2009, e125

This book is one of a series that provides the reader with an easy-to-use reference to microorganisms in different foodstuffs. The third edition of the dairy handbook is highly topical, and features recent developments in dairy processing that can influence the nature and scope of growth and survival of microorganisms in dairy products, as well as associated hazards. The dairy products are divided into seven different categories: liquid milk products; concentrated and dried milk; cream, butter and spreads; cheese; fermented milks; and ice cream and frozen desserts. In addition, the book contains sections on key dairy pathogen profiles, a guide to HACCP with specific reference to the dairy industry, and a detailed list of contacts for various food authorities. Key changes in this latest edition are the recent regulatory changes pertaining to general food hygiene, microbiological criteria for foodstuffs and hygiene rules for food of animal origin. The book also deals with the introduction of a pathogen Cronobacter (Enterobacter) sakazakii associated with the use of powdered infant formulas and linked to outbreaks of meningitis, septicaemia, and necrotising enterocolitis.

Leatherhead Food International,
Leatherhead, Surrey, UK

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95% pure, natural Beta-Elemene

, 20 August 2020/in Product news /by 3wmedia

Pure™
Beta-Elemene is a natural ingredient which is used in the food, beverage and flavour & fragrance industries and is now available on a commercial scale. Compared to conventional Beta-Elemene, which is produced from herbs, it offers the advantages of a purity that exceeds 95%, a quality that is consistent and a 10-fold reduction in cost. The bio-based, natural Beta-Elemene Pure™ is produced using a proprietary fermentation process. Isobionics has succeeded in isolating the building block Beta-Elemene Pure™ with a purity exceeding 95%. Normally the purity of conventional Beta-Elemene is around 80%. The sustainable production process ensures consistent quality and provides the possibility to deliver large quantities. It is a process based on renewable resources that enables the company to realize a considerable cost reduction which is reflected in the sales price. Beta-Elemene is a constituent that occurs in citrus fruit as well as in 50 plants and herbs. It is mainly extracted from Curcuma Wenyujin (Ginger root). The traditional process for the isolation of Beta-Elemene is very labour intensive and additionally requires a lot of processing. Further, the original product is harvest-dependent and therefore quality is not consistent.
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Alternative to lecithin for chocolate manufacturers

, 20 August 2020/in Product news /by 3wmedia

Alternative to lecithin
Chocolate manufacturers are currently experiencing increased market pressure due to high prices and shortage of raw materials such as IP soy lecithin. One consequence of an inability to source the necessary lecithin could be that the manufacturer has to increase the total fat content in the chocolate e.g. from 32 % to 36 %, a recipe adjustment that would mean substantial increases in costs. Providing a new solution for chocolate manufacturers to avoid the current shortage situation of IP soy lecithin and to enable them to decrease recipe costs, Ammonium Phosphatide – Palsgaard AMP 4448 is an efficient alternative to lecithin in chocolate products. Significantly outperforming lecithin in terms of viscosity reduction in chocolate production, the new product does not have the well known ‘lecithin problem’ of increased viscosity above 0.4 % dosage, thus opening up new recipe innovations. The use of AMP 4448 means that the chocolate manufacturer can save up to 4 % cocoa butter, yet still achieve the same flow properties in the chocolate.

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Aseptic bags

, 20 August 2020/in Product news /by 3wmedia

Four-ply aseptic bags
The new four-ply aseptic bag solves the issue of flex cracking, a very frequent problem causing de-lamination, de-metallisation and eventually breaking the bag. This happens frequently and can jeopardise product preservation, caused by the continuous movement of the bag content during handling and transport, which leads to erosion of the bag structure. The use of superior resin recipes and the addition of a fourth inner ply, has created an aseptic bag with an extremely flexible structure, which maintains the usual barrier and mechanical properties, but performs exceptionally well against flex cracking. The new 22OI bag is available in the standard and extra-high barrier (with aluminium foil) versions and it is particularly suitable for low-viscosity products such as citrus fruit concentrates, juices, apple juice, purees and diced tomato.
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Automatic range of cooking systems for sugar confectionery

, 20 August 2020/in Product news /by 3wmedia

cooking systems
A new series of cooking systems to handle every kind of sugar confectionery is being launched by Baker Perkins. Proven, unique cooking process technologies are at the heart of the AutoCook concept, backed by modular units configured to provide an efficient, automatic solution for a wide range of outputs. The cooking method depends on process and product requirements. The choice includes the Microfilm swept surface cooker, regarded as the industry standard for sugar and sugar-free high boiled and hard candies, including those with milk and cream; the Turbofilm plate pack cooking system ideal for jelly products;  the Carablend for toffee and caramel; and a dedicated fondant cooker. Cookers are integrated with skid mounted systems for weighing and mixing, dissolving, pre-cooking and colour and flavour addition. The systems are designed for easy installation, maximum efficiency and minimal cleaning and maintenance. Controls can be either stand alone or integrated with upstream and downstream systems.     
AutoCook systems cover the full range of syrup based confectionery including hard candy, lollipops, toffee, fondants, fudge, jellies and fruit snacks. A system can be configured to make a variety of products – both soft and hard candies, for example. The systems can feed most types of confectionery forming techniques, including starchless depositing, die forming, slab forming, extrusion, cut and wrap, and starch mogul processes.  

Baker Perkins
Peterborough, Cambridge, UK
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