Beverage, bakery and snacks innovation

Beverage, bakery and snacks innovation
An innovative flavour modulation technology, called fmt, which is designed to provide natural sweetness enhancement for all types and flavours of soft drinks will be presented at Fi Europe.  Already successfully commercialised in North America, the technology permits of up to 30% sugar reduction with a clean taste and clean label declaration. Fmt allows beverage manufacturers to claim an all-natural flavouring declaration at a much reduced cost compared with the use of fruit extracts. For the bakery market Biobake is a new, clean label gluten reduction technology suitable for all types of breads including white, wholegrain and speciality breads. Biobake works at low dosage levels with all grades of flour and all types of processing methodologies to deliver cost savings of around 50-60% through a reduction in the gluten content of bread. Snack food manufacturers seeking to target the ‘better-for-you’, natural savoury snacks market will be interested in the cheese and salami ‘Route to Natural’ baked snack flavouring.  MSG-free and containing all-natural ingredients, this new snack concept falls within the daily salt guidelines set by the UK Food Standards Agency for 2012, whilst combining a reduced fat content with a satisfyingly tangy flavour.
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Beverage pump

Beverage pump. A new generation of NEMO beverage pumps enables a smooth and reliable conveyance of fluids such as mash, concentrates, fruit and vegetable juices, nectar, sugar solution, syrup, whole grapes, must, sludge, yeast and wine. The pump is suitable for use in wine production, brewing, distilling and other beverage production applications and is capable of handling low to high viscosity media including fruit pulp and fruit stones.
The robust and economical range can achieve differential pressures up to 6bar and flow rates can be varied using the integrated speed control in the drive. The flexible beverage pump range is available in four models – the small 0.75 kW portable version achieves flow rates up to 5,000 L/h, while three trolley-mounted mobile versions (2.2, 3.0 and 5.5 kW) achieve rates from 1,500 to 32,000 L/h. A choice of three different rotor geometries is also available. The service-friendly, modular design includes a food-quality stator approved to FDA and BVGG standards, with contact parts manufactured completely from CrNiMo steel. Beverage pump
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Beverage innovation

Beverage innovation
The innovative liquid concentrate, Elexia, is stirring up tremendous interest throughout the beverage industry with a resulting taste experience that is very close to a freshly brewed tea. Plantextrakt’s innovative concept has emerged as the result of a new production technique, which guarantees that the ingredients are processed in a particularly gentle manner, ensuring maximum naturalness and genuine taste. All product variants based on green tea, rooibos, lemon balm and other herbs retain their original character as a result of this process.
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Better brain function

Ingredients
An advanced brain-support ingredient, phosphatidylserine with conjugated DHA for better brain function is available. The new Lipogen DPS can be served in softgels, capsules and tablets. Phosphatidylserine (PS), a phospholipid, and DHA, an omega-3 fatty acid, are major components of the brain’s cell membranes. The healthy structure of the cell’s membrane facilitates the signals of neuron communication, supporting brain functions. Lipogen PS received affirmed GRAS status (FDA “no questions”) in 2006 and is a clinically-proven nutritional supplement designed to help adults whose cognitive function is slowing down by improving age-related decline in memory and other cognitive capabilities, as described in two qualified, FDA-approved health claims. All Lipogen products are vegetarian, solvent-free and kosher-certified.
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Beta-glucans in beverages to reduce cholesterol levels

Beverages
A clinically proven health benefit is one
of the strongest value elements in the functional beverage market. One of the most pressing global health concerns today is high cholesterol, withn its associations with cardivascular diseases. In the past a cholesterol-lowering benefit was difficult or impossible to deliver in non-dairy beverages.
For many people, elevated cholesterol can be lowered by changes in diet and lifestyle, reducing the risk of heart disease. The most important common-sense dietary measure to lower cholesterol is reducing the amount of dietary saturated fat we consume, but we can also reduce cholesterol by increasing our intake of certain foods.

Beta-glucan: a plant-sourced cholesterol reducer

One proven cholesterol-reducing agent in food is beta-glucan. It is classified as water-soluble dietary fibre, and occurs in cereal grains such as barley and oats. The exact mechanism by which beta-glucan soluble fibre reduces cholesterol has not been identified, but the following are some of the possible mechanisms of action which have been put forward.

• Inhibition of  intrinsic cholesterol production
As a result of fermentation in the large intestine, short-chain fatty acids are produced. Via some sort of feed-back mechanism, these may, decrease intrinsic cholesterol production in the liver.
• Decrease in intestinal absorption
Beta-glucan may lead to an increase in viscosity in the intestine, This in turn could  decreases the absorption of dietary fat and cholesterol from the gut
• Increase excretion
Beta-glucans may bind bile acids in the small intestine, thus increasing excretion of cholesterol.

Barley betafibre: delivering the benefits

The concentration of beta-glucan in cereal grains is low, and is generally around 4-10 percent. This means that it is difficult to consume sufficient quantities of cereal grains to ensure that the intake of beta-glucan is sufficient to deliver a cholesterol-lowering benefit. Ideally what’s needed instead is a form of beta-glucan which enables a sufficient amount to be consumed more easily. This is the rationale behind the development of the Barliv barley betafiber product from Cargill.The product is made using a proprietary technology and displays a lower viscosity in food applications as compared to oat beta-glucan and to other barley beta-glucan products in the marketplace. Its bland flavour, neutral mouthfeel and zero colour impact, make it easy to incorporate into new and existing food formulations.

Beverages are the ideal way to deliver a cholesterol-lowering benefit. However, until now, outside of the dairy beverages sector, it has not been possible to develop acceptable products that can be effective in lowering cholesterol. The main reason for this has been the high viscosity or other significant organoleptic characteristics of traditional cholesterol lowering ingredients (e.g. oat beta-glucan) at effective dosage levels. But with the arrival of Barlív barley betafiber, new options open up for the development of acceptable cholesterol-reducing non-dairy beverages. The beta-glucan blends easily and doesn’t clump; it is completely soluble; it is stable in low pH beverages; and it is thermally stable in UHT and extrusion processes.

The proven health benefits
The most important attribute of Barlív barley betafiber is the fact that its health benefits are clinically proven. A recent clinical study showed that three grams per day significantly decreased LDL cholesterol among subjects with moderately elevated blood cholesterol levels, when consumed as part of a diet that was low in saturated fat [1]. Food products containing barley betafiber are therefore an effective option for maintaining healthy blood cholesterol levels. Emerging research indicates that the fibre may also have the potential for other health benefits in the areas of blood sugar and satiety. Increasing amounts of epidemiological evidence suggest that diets rich in cereal fibre and foods with low glycaemic index may help maintain healthy blood sugar levels [2]. Finally, research also suggests that diets rich in fibre may aid in weight management by promoting satiety at lower levels of calorie and fat intake [3].

Under current EC health claim regulations, food manufacturers can claim that products containing the barley fibre may help to maintain a healthy cholesterol level, thus contributing to heart health. However claims over and above this, implying a reduction in the risk of cardiovascular disease, would require special submission and approval.

The fact that the product is derived from barley also gives a high degree of reassurance for label-conscious consumers, and offers a genuine benefit to consumers by helping them improve their everyday diets as part of a healthy lifestyle.

References
1. Keenan JM et al. British Journal of Nutrition 2007;97(6):1162-1168.
2. Barclay AW et al. American Journal of Clinical Nutrition 2008;87(3):627-637.
3. NIH, 1994: http://www.nhlbi.nih.gov/health/prof/heart/hbp/hbpdiab.txt

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Benchtop spectrophotometers for food process analysis

The Agtron Abridged Spectrophotometers are designed specifically for high resolution analysis of the degree of roast, bake or fry, of fruit maturity, and of colour/appearance variations of a variety of food products in order to control quality. The M-Series spectrophotomers are bench-top units that are accurate, repeatable and easy to use for process analysis. Performing product analysis by using very specific wavelengths of light to illuminate the sample surface and measure the reflected energy, the results of the analysis are displayed as a single “Agtron” number. Many products require little or no sample preparation before being tested, making it easy for multiple users to achieve consistent results.
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Bench-top incubators with temperature control

Bench-top incubators
A range of compact, space-saving benchtop incubators, which provide excellent choice and flexibility for the laboratory scientist, are now available. These incubators, or hybridisation units, provide a chamber temperature from ambient temperature to 85ºC and are ideal for many laboratory tasks, such as cell and tissue culture applications. The range includes 21 models, all of which feature microprocessor control of temperature in precise 0.1ºC increments, as well as a continuous and programmable timer function which is easily viewed on the LCD screen. Accuracy is maintained to within ±0.2ºC. The standard incubator is supplied with stainless steel mesh shelves, and other options are available with specialist vortex, orbital, rocking or reciprocal shaking platforms. All of the incubators (except the standard model), can be supplied with hybridisation rotisseries for enhanced function. The incubators are compact and stackable, and thus have only a small footprint, ensuring maximum space-saving and multi-tasking for the busy, modern laboratory.
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Belting for the confectionery industry

A range of high duty processing belts is available, which feature a high-quality food grade silicone coating, applied in a vulcanisation process on proven one ply or two ply carcasses. The coating fulfils the highest needs concerning abrasion resistance, release properties and service life. The belts withstand temperatures up to 180°C, allowing a wide area of application, e.g. food processing lines with sticky products like caramel, toffee and licorice. The adhesive silicone surface facilitates an excellent product indexing and allows steep incline and decline applications. The improved joint strength reduces premature belt failure, and thus maintenance costs.
Innovative plastic modular belts are also available. The HabasitLINK Micropitch features an exceptionally small pitch, especially designed for the tightest and smoothest transfers to ensure stability of tall and small footprint products, such as biscuits, croissants or processed dough, as well as other food products before and after processing.

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Beer stabilisation product

Beer stabilisation product
Brewers Clarex is a highly successful enzymatic concept for beer stabilisation, which enables brewers to effectively stabilise beer, whilst increasing production capacity, and reducing their energy costs and carbon footprint. The product effectively prevents chill haze formation, while enabling brewers to significantly reduce or completely remove the costly, time-consuming and environmentally damaging sub-zero temperature stabilisation stage from their brewing processes. It is easy to use and requires no capital investment unlike current stabilising agents, thus simplifying brewing operations. It also enables sustainable production without generating disposal waste – resulting in a up to 8% reduction in the environmental impact of beer stabilisation when compared to the use of classical powder stabilisers, such as silica gel and PVPP (polyvinylpolypyrrolidone). In addition, Brewers Clarex is compatible with cross-flow membrane filtration technology, for a completely powder-free beer manufacturing process.

DSM Food Specialties
Delft, The Netherlands
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Batch weighing system

K-Tron P100 / K-Tron KT20
A complete batch weighing system features a Coperion K-Tron P100 Batch Weigh Receiver combined with a Coperion K-Tron KT20 loss-inweight twin screw feeder, all in food grade finish. Coperion K-Tron receivers and feeders are ideal for handling a wide variety of bulk materials in the pharmaceutical, chemical, food and pet food industries. The P100 Batch Weigh Receiver combines a vacuum receiver with a reliable weighing system. The resulting combination allows multiple ingredients to be conveyed and weighed so that accurate batching of ingredients can take place on either a cumulative or sequential basis. As a multi material batch weigher the unit accumulates an exact amount by weight of several ingredients (generally max. eight) to form a batch prior to loading a mixer. As a totalizing weigher the unit continuously monitors the throughput of a single material in a process or accurately fills a bulk container.
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