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Archive for category: Product news

Products News

Anti-rancidity protection for ready meals

, 20 August 2020/in Product news /by 3wmedia

Ready meals
Ready meals
New findings on VivOX 4, an all-natural preservative that is produced and marketed by Vitiva, suggest that effective anti-rancidity protection is conferred for various types of meat-based ready meals. This versatile oil-soluble, water-dispersible formula helps increase shelf life and reduces warmed over flavour (WOF), while retaining the important organoleptic characteristics of the product. Production of meat-based ready meals includes thermal processing that affects the fats present in food and increases their oxidative instability. This instability is even greater when foods are battered and fried, due to oil pick up of fried products such as chicken nuggets, battered fish etc. During cooling, freezing, transportation and warehousing, there is an increased exposure to oxygen and light, which accelerates unwanted changes of ready meals such as rancidity, organoleptics characteristics and appearance of WOF. By adding allergen-free VivOX 4 formula, the shelf life of meat-based ready meals can be extended by 2-5 times in comparison to control samples that utilise traditional synthetic ingredients, while still maintaining the original taste and flavour profile.
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Automated and flexibile packing technologies

, 20 August 2020/in Product news /by 3wmedia

Automated and flexibile packing technologies.
The VP 501 high speed case packer has been designed to efficiently pack shaped bottles made of PET and HDPE plastic. The machine can process up to 7 different bottle shapes in over 20 formations. The machine’s strengths lie in the dividing system designed specifically for shaped bottles and in the controlled guiding of the products from the infeed up to the packing into wrap-around cases. Format changes are fully automatic and with no parts to remove or replace, they are also fast and precise. The formats and settings can be saved and recalled later to ensure exact and reliable replication. The machine is designed to operate continuously over a long period of time and for this purpose has been equipped with a high capacity blank magazine.
The construction of the popular FTS-B-HD 32 bag closing machine has been optimised to simplify cleaning and maintenance. The machine closes multilayered paper bags and when these are lined with PE-inners, a hermetic seal results. The integrated cleaning station  means that packaging dusty materials poses no problem and the FTS-closure is ideal for the hygenic sealing of bags containing food products. Improved electrical and pneumatic systems, simplified cleaning and maintenance and an enhanced control system complete the upgrades.

Interpack 14.D15

Automated and flexibile packing technologies
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Baking enzyme for improved white bread

, 20 August 2020/in Product news /by 3wmedia

Bread manufacturers can now achieve improved extensibility in their white breads thanks to a unique baking enzyme, BakeZyme X-pan. Offering enhanced dough development, whiteness of crumb and increased volume, this innovative enzyme guarantees an effective way to bake better white bread. The enzyme is a fungal cellulase solution, which partially degrades non-starch polysaccharides – such as cellulose – in dough. This action helps solve common manufacturing problems in white bread-making, such as irregular crumb and reduced volume – factors that can often dissuade consumers from purchasing the product. Extensive tests have shown that product quality and texture is enhanced in a wide variety of white bread applications, including French baguettes and American sandwich bread.
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Blow-moulder/filler for the low output range

, 20 August 2020/in Product news /by 3wmedia

Blow-moulder/filler for the low output range
Equally suitable for soft drinks, still water and beer, the Synchroblock A module is a cost-efficient system comprising a blow-moulder and filler unit. Suitable for low to mid production ranges, the system can blow-mould and fill up to 8,000 containers an hour, without having to use any air conveyors. This provides users with many advantages such as a significant reduction in operating costs and lower water consumption. The blow-moulding unit is versatile enough to produce container sizes ranging from 0.1 to 3.0 litres. For this reason, access to the machine has been specially simplified, so that the moulds can be changed swiftly and easily. The containers are passed via a transfer table to the isobaric filler, whose pneumatically controlled VKP filling valves assure accurate, foam-free filling. The machine is optimised in terms of hygiene and microbiological safety.
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Agar for specific Salmonella detection

, 20 August 2020/in Product news /by 3wmedia

It is often a challenge to identify Salmonella species in samples heavily contaminated with competing microbiological flora. The new Xylose Lysine Tergitol-4 (XLT4) agar is a highly selective and very cost-effective medium for the specific detection and enhanced recovery of non-typhi Salmonella spp. from food (and other) samples. It enables labs to rapidly determine whether or not these pathogenic organisms are present, for effective monitoring even when faced with difficult materials. This agar is part of the company’s comprehensive and proven range of media for the isolation and culture of salmonellae from a variety of sample materials.
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Anti-rancidity protection for traditional sausage products

, 20 August 2020/in Product news /by 3wmedia

Anti-rancidity protection for traditional sausage products. An all-natural rosemary preservative for anti-rancidity protection of fresh traditional merguez and chipolatas sausages, VivOX 4 is an oil-soluble, water-dispersible product that can increase shelf life while keeping typical organoleptic characteristics and microbial stability. Merguez and chipolatas are fresh-type sausages made out of beef, pork, chicken and/or lamb. Due to high-fat content they are highly sensitive to oxidation and can rapidly undergo unwanted organoleptic changes, including rancidity. By adding the allergen-free preservative, the shelf-life of these sausages can be extended by 65-80% in comparison to unprotected sausages, while maintaining original taste and flavour components. The preservative outperforms gold standards for these types of sausage products, i.e. citric and ascorbic acid.

Anti-rancidity protection for traditional sausage products
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Automated continuous heat treatment

, 20 August 2020/in Product news /by 3wmedia

Automated continuous heat treatment
A range of innovative fully engineered continuous heat treatment equipment is now available for heat treating bulk solids under controlled atmospheres. The technology ensures optimum retention of active ingredients by minimising the amount of steam and lowering the temperature required to pasteurise or to sterilise the product. The process is entirely automated and can treat products from powders to particles several centimetres in diameter. Applications include decontamination insect removal, roasting, toasting, drying and pre-cooking. Several machine parameters such as temperature profile, residence time and atmosphere can be customised so that a large range of products can be processed without damaging their organoleptic properties. In addition, the system is particularly suited for fragile and sensitive products. Products such as gums and spray-dried powders previously considered as impossible to treat are now being successfully treated in Revtech industrial units with up to  8 log reduction in pathogenic organisms.

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Batch weighing system

, 20 August 2020/in Product news /by 3wmedia

K-Tron P100 / K-Tron KT20
A complete batch weighing system features a Coperion K-Tron P100 Batch Weigh Receiver combined with a Coperion K-Tron KT20 loss-inweight twin screw feeder, all in food grade finish. Coperion K-Tron receivers and feeders are ideal for handling a wide variety of bulk materials in the pharmaceutical, chemical, food and pet food industries. The P100 Batch Weigh Receiver combines a vacuum receiver with a reliable weighing system. The resulting combination allows multiple ingredients to be conveyed and weighed so that accurate batching of ingredients can take place on either a cumulative or sequential basis. As a multi material batch weigher the unit accumulates an exact amount by weight of several ingredients (generally max. eight) to form a batch prior to loading a mixer. As a totalizing weigher the unit continuously monitors the throughput of a single material in a process or accurately fills a bulk container.
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Bone health ingredient

, 20 August 2020/in Product news /by 3wmedia

Novel application possibilities are now available for the bone health and nutrition market, including gummies, tablets and drinks. With bone mineral density declining from the age of 40, bone health and nutrition are of growing importance to both men and women. Dietary changes like the consumption of collagen peptides can delay the onset of agerelated conditions such as osteopenia, a precursor to osteoporosis. Rousselot’s range of natural Peptan collagen peptides have been proven, in many scientific studies, to support bone health. Clinical trials have shown that Peptan significantly improves bone mineral density and reduces bone loss. Peptan has also been recognized in supporting joint and muscle health as well as having skin health benefits. Easily digestible, Peptan can be used in varied applications, including inventive BonePlus gummies containing 20% Peptan enriched with calcium, chewy tablets and a mobility drink.
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Anti-staining pouch

, 20 August 2020/in Product news /by 3wmedia

Anti-staining pouch
Ready-made meals and sauces with high fat content and strong colours often have an undesired side effect on the packaging – they leave stains. An attractive appearance and long shelf life are two key factors in convenience food, This new retort packaging ensures the highest barrier properties whilst sustaining opacity and enabling high-quality designs. Pouches have gained more and more importance, as they are convenient, safe and attractive packaging solutions for the food, pet-food and non-food sector. Eye-catching appearances at the point of sale are mandatory to successfully differentiate from competitors on the market. Trendsetting designs nowadays contain widespread white areas or light colours, presenting challenges for retort packaging. An innovative material concept, offers customers excellent barrier and filling properties as well as a stainless appearance of colour-intense products. The growing demands of the convenience food market have triggered several innovations in packaging in recent years. A major advantage of this innovation is that it can be filled and processed in the same way as standard pouches. The special laminate not only guarantees highest safety and mechanical resistance but also offers an additional feature – it ensures the straight and easy tear-away opening of the pouch. The special material structure has excellent barrier properties for instance against oxygen transmission. Throughout the retort process, the laminate retains its attractive appearance and prevents grease stains and discolouring – even with white designs. Thanks to the high opacity an attractive visual appearance is guaranteed during the entire shelf life of the product. The novel material structure also enables a clean and straight tearing of the pouch, which is especially advantageous with sauces. Subsequently, the Anti-Staining-Pouch is the ideal packaging solution for ready-made tomato, curry or chilli dishes with high fat content and intense colours as well as the pet food industry.

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