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Archive for category: Product news

Products News

Automation components for bakeries

, 20 August 2020/in Product news /by 3wmedia

The range extends from the automation of inverter-controlled dough mixer applications to increasing the effectiveness of the overall system (Overall Equipment Effectiveness, OEE) up to production-enhancing robot technology. For example, using the MES-IT interface module, continuous communication can be realized simply even in a heterogeneous, historically grown application structure – a so-called “brownfield” production plant – by interconnecting island solutions. Fully in line with Industry 4.0, the module acquires production data and test results at each stage of production and transmits them in real time to higher-level systems. These enable the systems to produce clear, meaningful evaluations by using Excel, SAP or pre-prepared reports. The link to existing systems can be established quickly without interrupting machine sequences. Preventive maintenance is a big issue in the food industry. If a machine fails without prior warning, the complete batch normally has to be disposed of. Flexible maintenance and service concepts like FAG SmartCheck or the life-cycle software tool MAPS offer a remedy. FAG SmartCheck, for example, detects and reports the first vibrations in a drive long before any noise is emitted. As a result, the reaction time up to machine failure is considerably greater and the maintenance cycle can be adapted to production at a suitably early stage. To increase plant flexibility and availability, it often makes sense to use robots. If several products are manufactured, packaged or removed on one line, the timing can be configured to be significantly faster and more cost-efficient by using space-saving robots and camera systems. At the same time the high hygiene standards of the food industry are met. The fully integrated automation concept iQ Platform ultimately combines all components up to robot control on one single platform and ensures seamless communication within the plant.
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Beverage pump

, 20 August 2020/in Product news /by 3wmedia

Beverage pump. A new generation of NEMO beverage pumps enables a smooth and reliable conveyance of fluids such as mash, concentrates, fruit and vegetable juices, nectar, sugar solution, syrup, whole grapes, must, sludge, yeast and wine. The pump is suitable for use in wine production, brewing, distilling and other beverage production applications and is capable of handling low to high viscosity media including fruit pulp and fruit stones.
The robust and economical range can achieve differential pressures up to 6bar and flow rates can be varied using the integrated speed control in the drive. The flexible beverage pump range is available in four models – the small 0.75 kW portable version achieves flow rates up to 5,000 L/h, while three trolley-mounted mobile versions (2.2, 3.0 and 5.5 kW) achieve rates from 1,500 to 32,000 L/h. A choice of three different rotor geometries is also available. The service-friendly, modular design includes a food-quality stator approved to FDA and BVGG standards, with contact parts manufactured completely from CrNiMo steel. Beverage pump
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Brain ingredient for stress management

, 20 August 2020/in Product news /by 3wmedia

PSPA
PSPA is a new, patent-protected ingredient for stress management and brain health support. PSPA is a natural, vegan, high-quality blend of phosphatidylserine (PS) and phosphatidic acid (PA). This precision blend has been successfully demonstrated in controlled clinical trials to improve the body’s stress response under psychological and socially demanding conditions, and as measured by lower levels of stress hormone (cortisol). Lipogen PSPA is available in liquid and powder formats, is vegan, non-GMO and kosher certified. It is proven safe and effective for daily use. Lipogen holds U.S., EU and Canadian patents for the Lipogen PSPA stress-management solution. The Lipogen PS (Memree) line contains high quality, vegetarian source phosphatidylserine (PS), an ingredient widely studied for cognitive health benefits. Studies reveal that PS helps improve the brain functions that decline with age. Specifically, it has been shown to improve memory retention and support mental concentration. PS is the only food ingredient with an FDA-qualified health claim related to cognitive function.
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Acrylamide reducing agent

, 20 August 2020/in Product news /by 3wmedia

Acrylamide reducing agent
A new, patent-pending and cost-effective method to reduce the acrylamide content in processed foods such as French fries, chips and breakfast cereals has been developed. CITROMA is based on the EU approved sodium citrate (E331), a common acidity regulator. The product been optimised for acrylamide reduction, providing a pleasant, slightly acidic taste profile, quick dissolution properties, good solubility (180g/L) and high heat stability. The ingredient may be added to the process by direct addition to a dry mix or dough, or it may be incorporated into a dipping bath or spraying solution.
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Analytical software platform

, 20 August 2020/in Product news /by 3wmedia

Progenesis QI
Progenesis QI is a novel software platform that is able to perform alignment, peak picking, and mining of data to quantify then identify significant molecular alterations between groups of samples. Progenesis QI Software effectively streamlines and simplifies complicated nontargeted, unknown screening workflows and makes compound isolation and identification faster, easier and more robust. The combined use of Atmospheric Pressure Gas Chromatography (APGC), High Definition Mass Spectrometry (HDMS), and Progenesis QI software facilitate labs moving from authenticity and food fraud research projects to routine food safety testing.
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Aseptic dual filling system for PET bottles

, 20 August 2020/in Product news /by 3wmedia

Composed of PX and Fillstar FX
A new aseptic dual filling system, suitable for the bottling of both high acid and low acid still beverages containing pulps, fibres and pieces of fruit or cereals with dimensions up to 10x10x10 mm, is available from GEA Procomac. The uniqueness of the system is that the line is composed of two different fillers: the new aseptic piston doser PX for solid particles with set volume from 30 to 150 mL and the volumetric electronic filler Fillstar FX, an industry standard for aseptic beverages filling. After container treatment the filling is realised in two steps: once the solid particles are dosed the clear product is added. The dual fill system requires a two stream process line: one dedicated to the thermal treatment of the pieces and the other to the thermal treatment of the clear liquid. The system is suitable for bloc configuration with both wet and dry sterilisation systems.
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Autonomous fill level monitor

, 20 August 2020/in Product news /by 3wmedia

Autonomous fill level monitor. A stand-alone solution to monitor fill level of bottles, the new Checkmat 753 HF uses high-frequency measurements to accurately detect whether a bottle’s fill level is too high or too low. In contrast to X-ray or gamma-ray detection, the high-frequency process requires neither special permits nor elaborate safety precautions. The unit inspects up to 72,000 bottles per hour with maximised accuracy, and it is not affected by the material, shape or colour of the bottles. Even paper or plastic labels do not affect the measurements.
The unit can be used with all Krones fillers or labellers, and also with other makes. Its compact size means that only 150 mm of conveyor length in the direction of bottle travel is required for measuring the fill level. Thanks to a non-contact measuring process, there is no wear and tear and practically no maintenance is required. The unit is designed for user-friendly operator control via a touch-screen on the xPanel terminal, where all relevant statistical production data are also displayed as required. A teaching mode makes it easy to set up for new bottle types. Any desired number of bottle variants can be stored on the internal flash card. Software updates can be simply loaded via a USB interface.

Interpack 16.B45/D38

Autonomous fill level monitor
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Beverage, bakery and snacks innovation

, 20 August 2020/in Product news /by 3wmedia

Beverage, bakery and snacks innovation
An innovative flavour modulation technology, called fmt, which is designed to provide natural sweetness enhancement for all types and flavours of soft drinks will be presented at Fi Europe.  Already successfully commercialised in North America, the technology permits of up to 30% sugar reduction with a clean taste and clean label declaration. Fmt allows beverage manufacturers to claim an all-natural flavouring declaration at a much reduced cost compared with the use of fruit extracts. For the bakery market Biobake is a new, clean label gluten reduction technology suitable for all types of breads including white, wholegrain and speciality breads. Biobake works at low dosage levels with all grades of flour and all types of processing methodologies to deliver cost savings of around 50-60% through a reduction in the gluten content of bread. Snack food manufacturers seeking to target the ‘better-for-you’, natural savoury snacks market will be interested in the cheese and salami ‘Route to Natural’ baked snack flavouring.  MSG-free and containing all-natural ingredients, this new snack concept falls within the daily salt guidelines set by the UK Food Standards Agency for 2012, whilst combining a reduced fat content with a satisfyingly tangy flavour.
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Bran with improved mouthfeel

, 20 August 2020/in Product news /by 3wmedia

Bran with improved mouthfeel
Kampffmeyer’s innovative bran “Softbran Don Minus” has the same dietary fibre value as conventional bran products, but is milder in taste and displays a significantly better mouthfeel. The bitter taste and rough, coarse structure present in conventional bran is absent from the new milled product, which is made from germinable, healthy wheat. The visual properties of the new product, e.g. the desirable visible bran spots, however, remain the same as conventional bran.

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Adhesive for paper

, 20 August 2020/in Product news /by 3wmedia

TrueCut
TrueCut, a new adhesive technology specifically for paper, enables major enhancements to conversion speed and adheres better on both cardboard and during low temperature applications. This results in a strong combination of benefits for converters who are looking for superb on-press performance and for end users requiring the broadest possible window of applications. The adhesive gives up to 100% higher conversion speed compared with industry standards and can minimize or sometimes completely eliminate set-up time between rolls. Other benefits include fewer web breaks and a shorter ‘time to stick’ (with a threefold improvement vs. an existing alternative). Consistent conversion performance for paper applications, and minimum press downtime, can make a very important difference to productivity. TrueCut technology can substantially reduce production costs due to its outstanding stability on the press. Rolls can be changed quickly, with almost no adjustments needed when changed. This consistency and reliability brings quantifiable savings and extra capacity at no additional cost. Gaps between labels can also be made smaller to generate less waste, and die lifetime is increased thanks to lower-pressure die-cutting. This new adhesive enables a broader range of applications: label end users will see improved performance with variable information and logistic applications thanks to the increased tack on cardboard. The adhesive is compliant with European food regulation 1935/2004/EC as well as the German Recommendation (BfR) XIV, and can safely stand in direct contact with dry, moist and fatty foodstuff. Paired with better adhesion at lower temperatures this innovation is very widely applicable in the food segment.

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