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Archive for category: Product news

Products News

Calcium boosters for foods and drinks

, 20 August 2020/in Product news /by 3wmedia

Calcipur
Omya’s high purity calcium carbonate portfolio is suitable for a wide variety of functional foods. Thanks to its high elemental calcium content of approximately 40%, Omya Calcipur is one of the most concentrated sources of calcium in the market. That makes it possible to use up to five times less of this ingredient than other available technical solutions while achieving the same calcium dose in a finished foodstuff. Fields of application include baby products, vegan drinks, bakery produce, snack bars and breakfast cereals. Depending on the dosage used, calcium-related claims can be made on pack. One of the main advantages of Omya Calcipur is the low dosage needed for supplementation, resulting in reduced costs and less impact on the sensory profile of the final foodstuff . Comprising different grades of natural calcium carbonates, Omya’s portfolio enables manufacturers to produce the best possible results in terms of nutrition and taste. Demand for calcium is expected to grow in the coming years. Because of demographic changes and aging populations, experts predict that the number of people suffering from osteoporosis will increase significantly. But it’s not just the elderly who can benefit from calcium fortification. An increasing number of consumers are omitting dairy products from their diet. Offering functional foods that remove the risk of developing calcium deficiency disorders is, therefore, an important task for the food industry.
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Aflatoxin detection

, 20 August 2020/in Product news /by 3wmedia

Ingredients
Ingredients
Aflatoxin is the generic name for several mycotoxins produced by the mould Aspergillus flavus that can grow on a wide range of nuts (peanuts, almonds, pistachios, hazelnuts, etc.) as well as on grains and dried fruit such as figs, raisins, etc. Aflatoxin has been shown to be one of the most carcinogenic substances known to man so strict regulations are applied to the commerce in products that could be contaminated with the mycotoxin. Up until now detection of aflatoxin has been extremely difficult and involved using complicated sampling systems with each sample being examined with a short wavelength UV light under which the fungus fluoresced. The fluorescence response was however very weak and correlated only poorly to the actual amount of fungal contamination. A new sorter, using multiple laser optics, has now been developed by the Belgian-based company Best; the new system enables detection and sorting of aflatoxins at a normal processing flow. The new sorter is based on a set of free-fall laser sorters, which combine structural measurements with full spectrum RGB colour sorting. The system can be configured with up to twelve laser sensors so providing the highest detection resolution on the market. Extensive tests of the new systems have been carried out under real production conditions (several tons of nuts per hour) and the results compared with the standard laborious sampling/testing system. It was found that the new system accurately rejected contaminated products and reduced final aflatoxin levels far below the accepted 5ppb level, without erroneously rejecting uncontaminated product.
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Anti-rancidity protection for ready meals

, 20 August 2020/in Product news /by 3wmedia

Ready meals
Ready meals
New findings on VivOX 4, an all-natural preservative that is produced and marketed by Vitiva, suggest that effective anti-rancidity protection is conferred for various types of meat-based ready meals. This versatile oil-soluble, water-dispersible formula helps increase shelf life and reduces warmed over flavour (WOF), while retaining the important organoleptic characteristics of the product. Production of meat-based ready meals includes thermal processing that affects the fats present in food and increases their oxidative instability. This instability is even greater when foods are battered and fried, due to oil pick up of fried products such as chicken nuggets, battered fish etc. During cooling, freezing, transportation and warehousing, there is an increased exposure to oxygen and light, which accelerates unwanted changes of ready meals such as rancidity, organoleptics characteristics and appearance of WOF. By adding allergen-free VivOX 4 formula, the shelf life of meat-based ready meals can be extended by 2-5 times in comparison to control samples that utilise traditional synthetic ingredients, while still maintaining the original taste and flavour profile.
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Automated and flexibile packing technologies

, 20 August 2020/in Product news /by 3wmedia

Automated and flexibile packing technologies.
The VP 501 high speed case packer has been designed to efficiently pack shaped bottles made of PET and HDPE plastic. The machine can process up to 7 different bottle shapes in over 20 formations. The machine’s strengths lie in the dividing system designed specifically for shaped bottles and in the controlled guiding of the products from the infeed up to the packing into wrap-around cases. Format changes are fully automatic and with no parts to remove or replace, they are also fast and precise. The formats and settings can be saved and recalled later to ensure exact and reliable replication. The machine is designed to operate continuously over a long period of time and for this purpose has been equipped with a high capacity blank magazine.
The construction of the popular FTS-B-HD 32 bag closing machine has been optimised to simplify cleaning and maintenance. The machine closes multilayered paper bags and when these are lined with PE-inners, a hermetic seal results. The integrated cleaning station  means that packaging dusty materials poses no problem and the FTS-closure is ideal for the hygenic sealing of bags containing food products. Improved electrical and pneumatic systems, simplified cleaning and maintenance and an enhanced control system complete the upgrades.

Interpack 14.D15

Automated and flexibile packing technologies
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Baking enzyme for improved white bread

, 20 August 2020/in Product news /by 3wmedia

Bread manufacturers can now achieve improved extensibility in their white breads thanks to a unique baking enzyme, BakeZyme X-pan. Offering enhanced dough development, whiteness of crumb and increased volume, this innovative enzyme guarantees an effective way to bake better white bread. The enzyme is a fungal cellulase solution, which partially degrades non-starch polysaccharides – such as cellulose – in dough. This action helps solve common manufacturing problems in white bread-making, such as irregular crumb and reduced volume – factors that can often dissuade consumers from purchasing the product. Extensive tests have shown that product quality and texture is enhanced in a wide variety of white bread applications, including French baguettes and American sandwich bread.
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Blow-moulder/filler for the low output range

, 20 August 2020/in Product news /by 3wmedia

Blow-moulder/filler for the low output range
Equally suitable for soft drinks, still water and beer, the Synchroblock A module is a cost-efficient system comprising a blow-moulder and filler unit. Suitable for low to mid production ranges, the system can blow-mould and fill up to 8,000 containers an hour, without having to use any air conveyors. This provides users with many advantages such as a significant reduction in operating costs and lower water consumption. The blow-moulding unit is versatile enough to produce container sizes ranging from 0.1 to 3.0 litres. For this reason, access to the machine has been specially simplified, so that the moulds can be changed swiftly and easily. The containers are passed via a transfer table to the isobaric filler, whose pneumatically controlled VKP filling valves assure accurate, foam-free filling. The machine is optimised in terms of hygiene and microbiological safety.
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Agar for specific Salmonella detection

, 20 August 2020/in Product news /by 3wmedia

It is often a challenge to identify Salmonella species in samples heavily contaminated with competing microbiological flora. The new Xylose Lysine Tergitol-4 (XLT4) agar is a highly selective and very cost-effective medium for the specific detection and enhanced recovery of non-typhi Salmonella spp. from food (and other) samples. It enables labs to rapidly determine whether or not these pathogenic organisms are present, for effective monitoring even when faced with difficult materials. This agar is part of the company’s comprehensive and proven range of media for the isolation and culture of salmonellae from a variety of sample materials.
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Anti-rancidity protection for traditional sausage products

, 20 August 2020/in Product news /by 3wmedia

Anti-rancidity protection for traditional sausage products. An all-natural rosemary preservative for anti-rancidity protection of fresh traditional merguez and chipolatas sausages, VivOX 4 is an oil-soluble, water-dispersible product that can increase shelf life while keeping typical organoleptic characteristics and microbial stability. Merguez and chipolatas are fresh-type sausages made out of beef, pork, chicken and/or lamb. Due to high-fat content they are highly sensitive to oxidation and can rapidly undergo unwanted organoleptic changes, including rancidity. By adding the allergen-free preservative, the shelf-life of these sausages can be extended by 65-80% in comparison to unprotected sausages, while maintaining original taste and flavour components. The preservative outperforms gold standards for these types of sausage products, i.e. citric and ascorbic acid.

Anti-rancidity protection for traditional sausage products
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Automated continuous heat treatment

, 20 August 2020/in Product news /by 3wmedia

Automated continuous heat treatment
A range of innovative fully engineered continuous heat treatment equipment is now available for heat treating bulk solids under controlled atmospheres. The technology ensures optimum retention of active ingredients by minimising the amount of steam and lowering the temperature required to pasteurise or to sterilise the product. The process is entirely automated and can treat products from powders to particles several centimetres in diameter. Applications include decontamination insect removal, roasting, toasting, drying and pre-cooking. Several machine parameters such as temperature profile, residence time and atmosphere can be customised so that a large range of products can be processed without damaging their organoleptic properties. In addition, the system is particularly suited for fragile and sensitive products. Products such as gums and spray-dried powders previously considered as impossible to treat are now being successfully treated in Revtech industrial units with up to  8 log reduction in pathogenic organisms.

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Batch weighing system

, 20 August 2020/in Product news /by 3wmedia

K-Tron P100 / K-Tron KT20
A complete batch weighing system features a Coperion K-Tron P100 Batch Weigh Receiver combined with a Coperion K-Tron KT20 loss-inweight twin screw feeder, all in food grade finish. Coperion K-Tron receivers and feeders are ideal for handling a wide variety of bulk materials in the pharmaceutical, chemical, food and pet food industries. The P100 Batch Weigh Receiver combines a vacuum receiver with a reliable weighing system. The resulting combination allows multiple ingredients to be conveyed and weighed so that accurate batching of ingredients can take place on either a cumulative or sequential basis. As a multi material batch weigher the unit accumulates an exact amount by weight of several ingredients (generally max. eight) to form a batch prior to loading a mixer. As a totalizing weigher the unit continuously monitors the throughput of a single material in a process or accurately fills a bulk container.
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